Silk Jacquard Tie

1. What types of jacquard looms do you use, and what is the maximum number of colors you can weave in a single design?

We operate both electronic jacquard looms for intricate multi-color designs and traditional dobby looms for classic repetitive patterns. Our electronic looms support up to 24 color threads in a single weave, allowing for sophisticated gradients and detailed motifs while maintaining fabric drape and durability.

2. What is the typical thread density (thread count per inch) for your silk jacquard, and how does it affect pattern clarity and fabric weight?

Our standard density is 180-220 threads per inch for warp and weft. Higher density (200+) yields sharper pattern definition and a heavier, more structured fabric (approx. 18-22 momme), ideal for ties with pronounced texture. Lower density provides a softer drape suitable for fluid patterns.

3. Can you replicate complex patterns from client artwork or historical references, and what file format do you require?

Yes, we specialize in pattern replication and adaptation. We require vector artwork (AI/EPS) with clear color separation or high-resolution images (300+ DPI). Our design team will create a weave draft and color map for approval before loom setup, ensuring technical feasibility.

4. What is the minimum yardage for custom jacquard weaving, and how does it impact MOQ for ties?

Custom jacquard weaving requires a minimum of 80-100 meters per design/colorway, depending on complexity. This typically translates to a tie MOQ of 200-300 pieces, as we optimize fabric utilization across the loom width (standard 45 inches). Lower MOQs may be possible with stock jacquard designs.

5. How do you manage color consistency across different production batches of jacquard fabric?

We maintain master yarn dye lots for each color and conduct batch-to-batch lab dip comparisons under controlled lighting. For repeat orders, we archive yarn formulas and weaving parameters, and can provide bulk fabric swatches for pre-production approval to ensure consistency.

6. Can you produce jacquard ties with metallic threads, silk-wool blends, or other specialty yarns?

Yes, we offer specialty yarn integrations, including:

Metallic threads (gold/silver) for accent details

Silk-wool blends for matte texture and warmth

Moiré finish via calendering for watermarked effects
These require additional development time and may affect minimums.

7. What construction methods do you recommend for jacquard ties to best showcase the woven texture?

We recommend 3-fold construction with lightweight interlining to preserve fabric drape without masking texture. For heavier jacquards, 6-fold construction adds volume, while unlined 7-fold offers a natural flow that highlights the weave’s flexibility. We provide samples of each option.

8. What is your sampling process and timeline for custom jacquard ties?

The process includes:

Weave draft and color proof (digital, 5-7 days)

Strike-off fabric sample (10-15 days, 0.5m length)

Finished tie prototype (7-10 days after fabric approval)

Total timeline: 3-4 weeks. Sampling fees apply but are credited against bulk orders.