Button Down Silk Shirt Mens

Order FAQs

1. What specific silk fabric is best for a classic button-down collar to maintain its casual yet crisp roll, and prevent the collar points from curling?

We recommend 19-22 momme silk twill or poplin for button-down shirts. These weaves have the inherent body and stability needed. The collar itself is fused with a lightweight, flexible interfacing specifically chosen to support the roll and resist curling at the points, even after repeated washing. We provide interfacing weight options to match your desired collar stiffness (soft, medium, firm).

2. What are the standard and customizable dimensions for the button-down collar (point length, collar height, spread), and how do they affect the shirt’s style?

Our standard collar has a 3.25-inch point length and 1.5-inch back height, offering a versatile classic look. We can customize: Point length (from 2.75″ for a neat look to 3.75″ for a bold style), collar band height, and roll line to create anything from a preppy Oxford-cloth-inspired roll to a modern, flatter profile. A tech sketch with measurements is required for custom collars.

3. How do you construct the button-down placket and buttonholes for durability, especially on silk which can fray?

We use a self-fabric, one-piece placket that is folded and topstitched for a clean finish. Buttonholes are keyhole style, machine-stitched with silk thread and then hand-pressed and grommeted to prevent fraying. We conduct pull tests on buttonholes to ensure they withstand stress.

4. Can the shirt be made in a “unfused” or soft construction for a more relaxed, luxury feel, and how does this impact production and care?

Yes, we offer a “Soft Unfused” model where the collar and cuffs use multiple layers of self-fabric or a lightweight silk organza interlining instead of traditional fusing. This creates an exceptionally soft hand and a more natural roll but requires more skilled sewing and careful pressing. It is best suited for gentle hand washing or professional dry cleaning.

5. What is the MOQ for custom button-down shirts, and can we develop a core collection with multiple colors and fits (e.g., regular, slim) under one program?

Our MOQ is 300 pieces per unique SKU (defined by fabric/color + fit combination). For a core collection, we offer a “Core Program” where you can develop 2-3 fits (e.g., Regular, Slim) across 4-6 core colors in the same base fabric. The total order must meet 1,200 pieces, allowing smaller per-SKU quantities (e.g., 100 pieces per color/fit).

6. What sustainable or certified material options do you offer, such as organic silk or low-impact dyes, for this product category?

We offer GOTS-certified organic mulberry silk and OEKO-TEX® Standard 100 certified low-impact dyes. These options require a 15% longer lead time and a minimum fabric commitment of 300 meters per color. We provide full certification documentation for your supply chain transparency.

7. How do you handle quality control for consistent collar roll, button alignment, and seam allowances across large runs?

We employ jigs and templates during sewing for critical steps like collar attachment and button placement. Our QC includes: 1) In-line inspection of collar set and placket construction, 2) Button alignment check using a template, and 3) Final inspection where a percentage of shirts are fully measured and worn on a mannequin to assess the overall drape and collar roll.

8. What is your end-to-end timeline from fabric sourcing to shipment for a new button-down shirt design, and what are the key milestones?

The standard timeline is 65-75 days. Key milestones are:

Days 1-10: Fabric sourcing/dyeing approval (lab dips).

Days 11-25: Sampling cycle (prototype & fit sample).

Days 26-30: Pre-production sample approval.

Days 31-70: Bulk production & QC.

Day 71-75: Final inspection, packing, and shipment.

For repeat orders with stocked fabric, this reduces to 45-50 days.